2012 Kawasaki Ninja 250r Service Manual Pdf

Such a shock to the sensor can damage it. Lubricate with Rust Inhibitor. The pointer mounting is different from replacement meters. If they show any damage, replace the dust seals with new ones. Do not use bulb rated for greater wattage then the specified value.

Install the hose so that its white paint mark side faces the radiator. Turn the bearing around by hand a few times to make sure the grease is distributed uniformly inside the bearing. The push rod does not return to its original position once it moves out to take up camshaft chain slack. Avoid sharp bending, kinking, flattening or twisting.

Apply molybdenum disulfide grease oil solution. If it is damaged, replace it.

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Run the reserve tank overflow hose into the guides. When the fuel hose is disconnected, fuel spills out from the hose and the pipe because of residual pressure.

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If the frame is bent, dented, cracked, or warped, replace it. Set it close to the bottom of the cylinder, where cylinder wear is low. If the shock absorber does not smoothly stroke or noise is found, inspect the oil leak see Rear Shock Absorber Oil Leak Inspection. Wait until the muffler cool down. Forcibly prying off the seal cap to add water is very dangerous.

When the engine starts, the water pump turns and the coolant circulates. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. If the connector is corroded or dirty, clean it carefully.

Never drop the throttle body assy especially on a hard surface. If the clearance is out of the specified range, use the additional shim.

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Therefore the cutter must not be used for other purposes than seat repair. Environment when problem occurred.

Guide Run the left switch housing lead through into the guide. After installation, set the projection in the hole. The headlight does not go on when the ignition switch and the engine stop switch are first turned on. Apply high-temperature grease.

This will warp the cylinder head. If not, replace the piston and all the piston rings. The headlight comes on after the starter button is released and stays on until the ignition switch is turned off. Observe all the rules listed below. Such a shock to the water temperature sensor can damage it.

Run the clutch cable and reserve tank hose into the hole of the reserve tank. Tire Repair Also, permanent internal repairs have the advantage of permitting a thorough examination for secondary damage not visible from external inspection of the tire. Pull the bulb out to prevent damage to the bulb. Removing the rear brake pad is the same as for the front brake pad. Do not use fluid from a container that has been left unsealed or that has been open for a long time.


For these reasons, Kawasaki does not recommend temporary exter- nal repair. Lubri- cation points are called out throughout this manual, studying literature the essential companion pdf apply the specific oil or grease as specified. How To Use This Manual Be alert for problems and non-scheduled ticular interest for more efficient and con- maintenance. Striking the rotor can cause the magnets to lose their magnetism. Guide Run the right switch housing lead through into the guide.

Apply soap and water solution or rubber lubricant. To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. Replace the caliper if the cylinder and piston are badly scores or rusty. If the seat width is within the specified range, lap the valve to the seat as described below. This digit in the frame number changes from one machine to another.

Guide Run the headlight high lead through into the guide. Direction of Engine Rotation When rotating the crankshaft by hand, the free play amount of rotating direction will affect the adjustment. Be sure to maintain proper alignment and use smooth movements when installing.

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This will burn out the diodes on the electrical parts. Gaskets, O-rings, oil seals, grease seals, circlips or cotter pins must be replaced with new ones whenever disassembled.

Do not touch the spark plugs or stick coils while the engine is running, or you could receive a severe electrical shock. Brake Line Bleeding The brake fluid has a very low compression coefficient so that almost all the movement of the brake lever or pedal is transmitted directly to the caliper for braking action. Apply a non-permanent locking agent. Insert the speed sensor lead into the groove of the speed sensor mounting bracket. The radiator fan may start even if the ignition switch is off.

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2012 Kawasaki Ninja 250R Owner s Manual

If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. Also, check to see that each cotter pin is in place and in good condition. Replace the gasket if it is damaged. Install the hose so that its white mark side faces the air switching valve. Guide Run the oil pressure switch lead through into the guide.

If the surface is corroded or if the blades are damaged, replace the water pump unit. The thermostat continuously changes its valve opening to keep the coolant temperature at the proper level. The thermostat is a wax pellet type which opens or closes with coolant temperature changes.

2012 Kawasaki Ninja 250R Owner s Manual Page 47

Apply the oil to the O-rings so that the O-rings will be coated with oil. If the valve is open, replace the thermostat with a new one. Cylinder Head Cover Replace the head cover gasket with a new one.

If the throttle grip free play can not be adjusted with the adjuster, use the adjusters in the lower ends of the throttle cables. When properly installed, the strip of the caps will be level with the top of the battery. Page Newly activated sealed batteries require an initial charge. Read the pressure at the average of the maximum and minimum indications.